Have you ever thought about the Capacitor-Discharge Welding or CD welding system?
Here, we will be discussing some helpful tips about that, such as Capacitor-Discharge Welding or CD Welding Tips.
A Capacitor-Discharge Welding or CD Welding is the fastest form of resistance welding & utilizes capacitors to deliver power. In this welding system the capacitors are charged with a large amount of energy, and then this charged energy is rapidly released into the parts within milliseconds.
YES Automation offer’s CD stud welding machines with high strength, speed, and reliability from a simple process and welding system.
For a closer look at the steps in the capacitor discharge stud welding machine, the welding process occurs in 4 steps.
At first, the Stud Gun allows ‘contact’ with the material.
Then the CD gun is triggered passing the weld charge through the Gun, giving ignition of the stud at the stud tip.
At the third step, the “tip” melts, a small area of the material under the head of the fastener also starts to melt. The Capacitor Discharge gun forces the stud into the melted material, closing the gap between fastener and material, and “landing” the fastener properly.
In the last step, the stud is held in place as it instantly bonds together with the base material.
Checkout the basics and benefits of Stud Welding
Capacitor Discharge Welding Machines that are suitable to join small-diameter studs to thin base metals. 2-3 milliseconds are needed to complete a Capacitor-Discharge Stud welding cycle as thin as 0.02 inches. The short-time welding minimizes the amount of heat generated & penetration depth into the parent material making it ideal for welding smaller diameter ferrous non-ferrous studs on thin gauge base metals.
The stud or fastener can be welded on the reverse side of the coated or finished sheet with very little or no discoloration, distortion, or burning. Stud welding provides a high-quality joint that is strong and resists loosening or breaking.
If you’re looking for quality capacitor discharge welding machines for rental, then contact YES Automation. The best metal fabrication rental company that supplies machinery equipment all around the globe.
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